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Defect Formation During High Power Laser Welding of a Creep Resistant Nickel Alloy- [electronic resource]
Defect Formation During High Power Laser Welding of a Creep Resistant Nickel Alloy - [elec...
Contents Info
Defect Formation During High Power Laser Welding of a Creep Resistant Nickel Alloy- [electronic resource]
Material Type  
 단행본
 
0016935426
Date and Time of Latest Transaction  
20240214101930
ISBN  
9798380735599
DDC  
621
Author  
Gao, Mingze.
Title/Author  
Defect Formation During High Power Laser Welding of a Creep Resistant Nickel Alloy - [electronic resource]
Publish Info  
[S.l.]: : The Pennsylvania State University., 2023
Publish Info  
Ann Arbor : : ProQuest Dissertations & Theses,, 2023
Material Info  
1 online resource(191 p.)
General Note  
Source: Dissertations Abstracts International, Volume: 85-05, Section: B.
General Note  
Advisor: Debroy, Tarasankar;Palmer, Todd A.
학위논문주기  
Thesis (Ph.D.)--The Pennsylvania State University, 2023.
Restrictions on Access Note  
This item must not be sold to any third party vendors.
Abstracts/Etc  
요약High power laser welding, with powers on the order of 10 kW, represents an attractive pathway for improving productivity in the single pass joining of thick section structures. During high power laser welding of Inconel 740H, a candidate material for the steam pipes in advanced ultra supercritical power plants, defects were observed, including keyhole collapse porosity, liquation cracking in the heat affected zone, and solidification cracking in the fusion zone, which displayed variations with processing conditions. Although liquation cracks and keyhole porosity were observed for all these high power laser welding conditions due to the high heat input and keyhole instability, horizontal solidification cracks across the fusion zones were observed at depths of around 70% to 80% of the weld depths, while the same material does not display similar solidification cracking during arc welding and low power laser welding conditions. A similar crack was not observed in another nickel alloy, Inconel 690, under the same welding conditions.To capture the complex interactions between alloy composition and processing conditions leading to the appearance of these cracks, well-tested heat transfer and fluid flow and thermomechanical models were integrated to calculate temperature histories, solidification conditions, and the resulting stresses and strain rates across the solidifying mushy zone. The coupling of these powerful models provided a means for evaluating horizontal solidification cracking susceptibility and predicting crack locations by identifying the simultaneous appearance of critical strain rate and tensile stress levels across different processing conditions and alloys.Since alloy composition is usually fixed within a specified range, the prevention of these defects requires tight control of the processing conditions. Wobble head laser welding, as an emerging tool in high power laser welding, was employed, which provides new opportunities to alter process conditions and produce defect free welds. Due to the additional transverse and backward motions with the laser beam oscillation, the laser energy density distribution across the weldment was altered, leading to variations in weld pool dimensions, solidification conditions, and stress state across the welds. The application of beam oscillation led to shorter, wider, and shallower weld pools. Due to these changes in weld profiles, the solidification rate was reduced while the temperature gradient was increased compared with the linear welds. These changes in the process conditions also impacted the stress state, which provide opportunities to prevent solidification cracking during high power laser welding process.
Subject Added Entry-Topical Term  
Heat transfer.
Subject Added Entry-Topical Term  
Solidification.
Subject Added Entry-Topical Term  
Single crystals.
Subject Added Entry-Topical Term  
Lasers.
Subject Added Entry-Topical Term  
Grain boundaries.
Subject Added Entry-Topical Term  
Nickel alloys.
Subject Added Entry-Topical Term  
Aluminum alloys.
Subject Added Entry-Topical Term  
Pressure distribution.
Subject Added Entry-Topical Term  
Energy.
Subject Added Entry-Topical Term  
Cracks.
Subject Added Entry-Topical Term  
Alloys.
Subject Added Entry-Topical Term  
Geometry.
Subject Added Entry-Topical Term  
Morphology.
Subject Added Entry-Topical Term  
Solids.
Subject Added Entry-Topical Term  
Materials science.
Index Term-Uncontrolled  
Laser welding
Index Term-Uncontrolled  
Keyhole porosity
Index Term-Uncontrolled  
Nickel alloy
Index Term-Uncontrolled  
Alloy composition
Added Entry-Corporate Name  
The Pennsylvania State University.
Host Item Entry  
Dissertations Abstracts International. 85-05B.
Host Item Entry  
Dissertation Abstract International
Electronic Location and Access  
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소장사항  
202402 2024
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