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Mo-Si-B Based Coatings for the Suppression of High Temperature Water Vapor Attack
Mo-Si-B Based Coatings for the Suppression of High Temperature Water Vapor Attack
상세정보
- 자료유형
- 학위논문 서양
- 최종처리일시
- 20250211152020
- ISBN
- 9798383567623
- DDC
- 621
- 저자명
- Harris, Chad.
- 서명/저자
- Mo-Si-B Based Coatings for the Suppression of High Temperature Water Vapor Attack
- 발행사항
- [Sl] : The University of Wisconsin - Madison, 2024
- 발행사항
- Ann Arbor : ProQuest Dissertations & Theses, 2024
- 형태사항
- 150 p
- 주기사항
- Source: Dissertations Abstracts International, Volume: 86-01, Section: B.
- 주기사항
- Advisor: Perepezko, John H.
- 학위논문주기
- Thesis (Ph.D.)--The University of Wisconsin - Madison, 2024.
- 초록/해제
- 요약With current jet engines operating near the melting temperature of Ni-based superalloys, a solution to go beyond these temperatures is needed. As a result of complex cooling schemes and thermal barrier coatings, these turbine blade materials operate at ∼1150 °C, nearly 90% of the melting temperature (0.9 Tm). New materials must be developed that can operate at high (1300 °C) temperatures without the need for cooling. Refractory metal silicides, such as Mo‐Si‐B, are potential replacements for Ni‐based superalloys. A comprehensive Mo-Si-B coating system has been designed in our group's previous work; thus, optimization of the pack powder will allow for more efficient coating processes. Also, high temperature water vapor attack has been determined as a major contributor to turbine blade failure, which has necessitated the exploration of its effects on Mo-Si-B based coatings. To address the water vapor attack issue, an Al alloyed Mo-Si-B coating is designed and tested under high temperature, high-flow water vapor condition. To explore the Mo-Si-B coating application on a substrate other than Mo, a V substrate with Mo-Si-B coating is demonstrated and shows good oxidation performance at high temperature.In this study, silicide boron coating layers are created on a Mo substrate by pack cementation with NaF, Si, B, and Al2O3 powder. The silicide coating layer consists of MoB and MoSi2. The growth kinetics of the coating layers are estimated by identifying diffusion behaviors. The silicide coating layer growth constant (k0) is estimated to be ~86.04µm/h1/2, and the activation energy (Q) for the growth of the diffusion coating layer determined to be ~39.9kJ/mol for the examined coating temperatures of 900°C, 1000°C, and 1100°C. The thicknesses of the coating layers calculated by a formulated kinetic equation are compared with the experimental results. Although the 35Si:1B wt.% has the lowest activation energy, the values are too close to determine once standard deviation is taken into consideration. It has the largest thickness while still maintaining an appropriate amount of B in the coating. The growth kinetics of the coated layer and oxidation behaviors are discussed in terms of microstructure analysis and an equation to determine thickness is further developed.To extend the lifetime of the coating beyond its current limit, Al is diffused into the Mo-Si-B oxide layer to determine the effects it will have on the oxidation kinetics. The coating follows paralinear oxidation kinetics with a parabolic rate constant that is diffusion controlled and a linear rate constant that is interface controlled. The kP is 3.4x10-2 mg2/cm4h and the kL is 1.4x10-2 mg/cm-2h for the coating. This gives a 36% increase to lifetime vs the non-Al Mo-Si-B coating giving it 2560 hr. of estimated lifetime using the Opila model. The Al doped Mo-Si-B coating demonstrates excellent resistance to water vapor attacks at 1450 °C beyond what the current 35Si:1B Mo-Si-B coating is capable of. In high velocity water vapor testing, 60 m/s2, the estimated coating lifetime is 2589 hr., implying that the effects of the velocity of the water vapor may be negligible.Using the Mo-Si-B coating on other substrates is accomplished using a Mo slurry coating. V and V alloys are known to have very poor oxidation resistance, but when coated with a Mo coating and a Si:B coating, the substrates have shown a substantial increase in oxidation resistance. In water vapor, the V samples mass loss rate starts to equalize while in its uncoated form the samples fail through complete oxidation. With V and V alloy substrates being coated successfully, the possibility of success in other refractory metals will allow for broader applications of the Mo-Si-B coatings.
- 일반주제명
- Mechanical engineering
- 일반주제명
- Materials science
- 일반주제명
- Engineering
- 키워드
- Coatings
- 키워드
- Molybdenum
- 키워드
- Water vapor
- 기타저자
- The University of Wisconsin - Madison Materials Science and Engineering
- 기본자료저록
- Dissertations Abstracts International. 86-01B.
- 전자적 위치 및 접속
- 로그인 후 원문을 볼 수 있습니다.
MARC
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■00520250211152020
■006m o d
■007cr#unu||||||||
■020 ▼a9798383567623
■035 ▼a(MiAaPQ)AAI31332158
■040 ▼aMiAaPQ▼cMiAaPQ
■0820 ▼a621
■1001 ▼aHarris, Chad.
■24510▼aMo-Si-B Based Coatings for the Suppression of High Temperature Water Vapor Attack
■260 ▼a[Sl]▼bThe University of Wisconsin - Madison▼c2024
■260 1▼aAnn Arbor▼bProQuest Dissertations & Theses▼c2024
■300 ▼a150 p
■500 ▼aSource: Dissertations Abstracts International, Volume: 86-01, Section: B.
■500 ▼aAdvisor: Perepezko, John H.
■5021 ▼aThesis (Ph.D.)--The University of Wisconsin - Madison, 2024.
■520 ▼aWith current jet engines operating near the melting temperature of Ni-based superalloys, a solution to go beyond these temperatures is needed. As a result of complex cooling schemes and thermal barrier coatings, these turbine blade materials operate at ∼1150 °C, nearly 90% of the melting temperature (0.9 Tm). New materials must be developed that can operate at high (1300 °C) temperatures without the need for cooling. Refractory metal silicides, such as Mo‐Si‐B, are potential replacements for Ni‐based superalloys. A comprehensive Mo-Si-B coating system has been designed in our group's previous work; thus, optimization of the pack powder will allow for more efficient coating processes. Also, high temperature water vapor attack has been determined as a major contributor to turbine blade failure, which has necessitated the exploration of its effects on Mo-Si-B based coatings. To address the water vapor attack issue, an Al alloyed Mo-Si-B coating is designed and tested under high temperature, high-flow water vapor condition. To explore the Mo-Si-B coating application on a substrate other than Mo, a V substrate with Mo-Si-B coating is demonstrated and shows good oxidation performance at high temperature.In this study, silicide boron coating layers are created on a Mo substrate by pack cementation with NaF, Si, B, and Al2O3 powder. The silicide coating layer consists of MoB and MoSi2. The growth kinetics of the coating layers are estimated by identifying diffusion behaviors. The silicide coating layer growth constant (k0) is estimated to be ~86.04µm/h1/2, and the activation energy (Q) for the growth of the diffusion coating layer determined to be ~39.9kJ/mol for the examined coating temperatures of 900°C, 1000°C, and 1100°C. The thicknesses of the coating layers calculated by a formulated kinetic equation are compared with the experimental results. Although the 35Si:1B wt.% has the lowest activation energy, the values are too close to determine once standard deviation is taken into consideration. It has the largest thickness while still maintaining an appropriate amount of B in the coating. The growth kinetics of the coated layer and oxidation behaviors are discussed in terms of microstructure analysis and an equation to determine thickness is further developed.To extend the lifetime of the coating beyond its current limit, Al is diffused into the Mo-Si-B oxide layer to determine the effects it will have on the oxidation kinetics. The coating follows paralinear oxidation kinetics with a parabolic rate constant that is diffusion controlled and a linear rate constant that is interface controlled. The kP is 3.4x10-2 mg2/cm4h and the kL is 1.4x10-2 mg/cm-2h for the coating. This gives a 36% increase to lifetime vs the non-Al Mo-Si-B coating giving it 2560 hr. of estimated lifetime using the Opila model. The Al doped Mo-Si-B coating demonstrates excellent resistance to water vapor attacks at 1450 °C beyond what the current 35Si:1B Mo-Si-B coating is capable of. In high velocity water vapor testing, 60 m/s2, the estimated coating lifetime is 2589 hr., implying that the effects of the velocity of the water vapor may be negligible.Using the Mo-Si-B coating on other substrates is accomplished using a Mo slurry coating. V and V alloys are known to have very poor oxidation resistance, but when coated with a Mo coating and a Si:B coating, the substrates have shown a substantial increase in oxidation resistance. In water vapor, the V samples mass loss rate starts to equalize while in its uncoated form the samples fail through complete oxidation. With V and V alloy substrates being coated successfully, the possibility of success in other refractory metals will allow for broader applications of the Mo-Si-B coatings.
■590 ▼aSchool code: 0262.
■650 4▼aMechanical engineering
■650 4▼aMaterials science
■650 4▼aEngineering
■653 ▼aCoatings
■653 ▼aHigh temperature materials
■653 ▼aMolybdenum
■653 ▼aOxide resistant materials
■653 ▼aWater vapor
■690 ▼a0794
■690 ▼a0548
■690 ▼a0537
■71020▼aThe University of Wisconsin - Madison▼bMaterials Science and Engineering.
■7730 ▼tDissertations Abstracts International▼g86-01B.
■790 ▼a0262
■791 ▼aPh.D.
■792 ▼a2024
■793 ▼aEnglish
■85640▼uhttp://www.riss.kr/pdu/ddodLink.do?id=T17162506▼nKERIS▼z이 자료의 원문은 한국교육학술정보원에서 제공합니다.


