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Investigating the Impacts of Processing Uncertainty and Variability on Residual Stresses and Deformations in Aerospace Composites Manufacturing
Investigating the Impacts of Processing Uncertainty and Variability on Residual Stresses a...
Investigating the Impacts of Processing Uncertainty and Variability on Residual Stresses and Deformations in Aerospace Composites Manufacturing

상세정보

자료유형  
 학위논문 서양
최종처리일시  
20250211151312
ISBN  
9798383226339
DDC  
620
저자명  
Schoenholz, Caleb.
서명/저자  
Investigating the Impacts of Processing Uncertainty and Variability on Residual Stresses and Deformations in Aerospace Composites Manufacturing
발행사항  
[Sl] : University of Washington, 2024
발행사항  
Ann Arbor : ProQuest Dissertations & Theses, 2024
형태사항  
185 p
주기사항  
Source: Dissertations Abstracts International, Volume: 86-01, Section: B.
주기사항  
Advisor: Zobeiry, Navid.
학위논문주기  
Thesis (Ph.D.)--University of Washington, 2024.
초록/해제  
요약Despite significant advancements in materials formulation and manufacturing technologies, high levels of uncertainty persist in the raw material and production of composite-intensive aircraft. One such uncertainty source is the impact of material and processing variabilities on residual stresses and deformations in composite parts, which negatively affects the assembly process of aerostructures. This research investigates these phenomena, focusing on Toray T800S/3900-2B, an aerospace-grade material used in the production of several aircraft such as the Boeing 787. The initial research phase involves a comprehensive characterization of various material properties, manufacturing phenomena, and processing variables that may significantly impact process-induced deformations (PIDs) but are surrounded by high uncertainty. Investigations include assessing the impact of release coating on tool surface properties, examining the influence of processing conditions on T800S/3900-2B, and evaluating the role of processing variabilities in tool-part interactions. Next, a novel machine learning (ML) method is developed for accelerated composites characterization, which demonstrates substantial time and cost savings compared to traditional methods. A parametric exploration into the effects of layup and cure cycle procedures on PIDs is conducted, and potential mitigation strategies are proposed. Next, an innovative methodology for efficiently predicting PIDs and analyzing composites using multi-fidelity simulation and theory-guided machine learning (TGML) is devised. Lastly, a novel process optimization approach for minimizing PIDs in composite parts without the use of any material characterization or process simulation is introduced. This research aims to provide a comprehensive framework for further exploration and potential mitigation of PIDs in aerospace composites manufacturing.
일반주제명  
Engineering
일반주제명  
Materials science
일반주제명  
Industrial engineering
일반주제명  
Aerospace engineering
키워드  
Aerospace composites manufacturing
키워드  
Probabilistic machine learning
키워드  
Process-induced deformations
키워드  
Residual stresses
키워드  
Aerostructures
기타저자  
University of Washington Materials Science and Engineering
기본자료저록  
Dissertations Abstracts International. 86-01B.
전자적 위치 및 접속  
로그인 후 원문을 볼 수 있습니다.

MARC

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■1001  ▼aSchoenholz,  Caleb.
■24510▼aInvestigating  the  Impacts  of  Processing  Uncertainty  and  Variability  on  Residual  Stresses  and  Deformations  in  Aerospace  Composites  Manufacturing
■260    ▼a[Sl]▼bUniversity  of  Washington▼c2024
■260  1▼aAnn  Arbor▼bProQuest  Dissertations  &  Theses▼c2024
■300    ▼a185  p
■500    ▼aSource:  Dissertations  Abstracts  International,  Volume:  86-01,  Section:  B.
■500    ▼aAdvisor:  Zobeiry,  Navid.
■5021  ▼aThesis  (Ph.D.)--University  of  Washington,  2024.
■520    ▼aDespite  significant  advancements  in  materials  formulation  and  manufacturing  technologies,  high  levels  of  uncertainty  persist  in  the  raw  material  and  production  of  composite-intensive  aircraft.  One  such  uncertainty  source  is  the  impact  of  material  and  processing  variabilities  on  residual  stresses  and  deformations  in  composite  parts,  which  negatively  affects  the  assembly  process  of  aerostructures.  This  research  investigates  these  phenomena,  focusing  on  Toray  T800S/3900-2B,  an  aerospace-grade  material  used  in  the  production  of  several  aircraft  such  as  the  Boeing  787.  The  initial  research  phase  involves  a  comprehensive  characterization  of  various  material  properties,  manufacturing  phenomena,  and  processing  variables  that  may  significantly  impact  process-induced  deformations  (PIDs)  but  are  surrounded  by  high  uncertainty.  Investigations  include  assessing  the  impact  of  release  coating  on  tool  surface  properties,  examining  the  influence  of  processing  conditions  on  T800S/3900-2B,  and  evaluating  the  role  of  processing  variabilities  in  tool-part  interactions.  Next,  a  novel  machine  learning  (ML)  method  is  developed  for  accelerated  composites  characterization,  which  demonstrates  substantial  time  and  cost  savings  compared  to  traditional  methods.  A  parametric  exploration  into  the  effects  of  layup  and  cure  cycle  procedures  on  PIDs  is  conducted,  and  potential  mitigation  strategies  are  proposed.  Next,  an  innovative  methodology  for  efficiently  predicting  PIDs  and  analyzing  composites  using  multi-fidelity  simulation  and  theory-guided  machine  learning  (TGML)  is  devised.  Lastly,  a  novel  process  optimization  approach  for  minimizing  PIDs  in  composite  parts  without  the  use  of  any  material  characterization  or  process  simulation  is  introduced.  This  research  aims  to  provide  a  comprehensive  framework  for  further  exploration  and  potential  mitigation  of  PIDs  in  aerospace  composites  manufacturing.
■590    ▼aSchool  code:  0250.
■650  4▼aEngineering
■650  4▼aMaterials  science
■650  4▼aIndustrial  engineering
■650  4▼aAerospace  engineering
■653    ▼aAerospace  composites  manufacturing
■653    ▼aProbabilistic  machine  learning
■653    ▼aProcess-induced  deformations
■653    ▼aResidual  stresses
■653    ▼aAerostructures
■690    ▼a0794
■690    ▼a0537
■690    ▼a0800
■690    ▼a0546
■690    ▼a0538
■71020▼aUniversity  of  Washington▼bMaterials  Science  and  Engineering.
■7730  ▼tDissertations  Abstracts  International▼g86-01B.
■790    ▼a0250
■791    ▼aPh.D.
■792    ▼a2024
■793    ▼aEnglish
■85640▼uhttp://www.riss.kr/pdu/ddodLink.do?id=T17161117▼nKERIS▼z이  자료의  원문은  한국교육학술정보원에서  제공합니다.

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