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Multi-Scale Simulation of Heat Affected Zone Development and Part Formation in a Microscale Selective Laser Sintering System
Multi-Scale Simulation of Heat Affected Zone Development and Part Formation in a Microscal...
Multi-Scale Simulation of Heat Affected Zone Development and Part Formation in a Microscale Selective Laser Sintering System

상세정보

자료유형  
 학위논문 서양
최종처리일시  
20250211153109
ISBN  
9798384442219
DDC  
621.3
저자명  
Grose, Joshua.
서명/저자  
Multi-Scale Simulation of Heat Affected Zone Development and Part Formation in a Microscale Selective Laser Sintering System
발행사항  
[Sl] : The University of Texas at Austin, 2024
발행사항  
Ann Arbor : ProQuest Dissertations & Theses, 2024
형태사항  
153 p
주기사항  
Source: Dissertations Abstracts International, Volume: 86-04, Section: B.
주기사항  
Advisor: Cullinan, Michael.
학위논문주기  
Thesis (Ph.D.)--The University of Texas at Austin, 2024.
초록/해제  
요약Existing metal Additive Manufacturing (AM) tools suffer from limitations on the minimum feature sizes of their producible parts. The Microscale Selective Laser Sintering (μ-SLS) system directly addresses this restriction with a minimum part resolution on the order of a single micrometer. However, the production of parts at the micrometer scale is unreliable due to uncontrolled heat transfer in the nanoparticle bed. The formation of Heat Affected Zones (HAZ) in response to unwanted heat conduction blurs the boundary of printed parts, limiting the minimum achievable feature sizes. A multiscale thermal modeling framework is developed in this work to predict and correct for unwanted heat transfer and part formation during sintering. Particle models are first used to simulate the diffusion and material property evolution experienced by copper nanoparticles during sintering. These particle models produce relationships for densification and thermal conductivity change as functions of sintering time and temperature. These functional relationships are incorporated into a part-scale Finite Element (FE) thermal model capable of accurately predicting temperature changes and part formation in the nanoparticle bed during sintering. A machine learning (ML) based regression model is then trained on input-output data generated by the part-scale model to enable rapid and accurate temperature and part-shape predictions 40x faster than FE models. Predictions from this modeling framework will guide a model-based control process used to optimize system inputs, reduce HAZ formation, and improve sintered part resolution.
일반주제명  
Computer engineering
일반주제명  
Industrial engineering
일반주제명  
Nanoscience
키워드  
Additive Manufacturing
키워드  
Heat Affected Zones
키워드  
Finite Element
키워드  
Machine learning
키워드  
HAZ formation
기타저자  
The University of Texas at Austin Mechanical Engineering
기본자료저록  
Dissertations Abstracts International. 86-04B.
전자적 위치 및 접속  
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MARC

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■1001  ▼aGrose,  Joshua.
■24510▼aMulti-Scale  Simulation  of  Heat  Affected  Zone  Development  and  Part  Formation  in  a  Microscale  Selective  Laser  Sintering  System
■260    ▼a[Sl]▼bThe  University  of  Texas  at  Austin▼c2024
■260  1▼aAnn  Arbor▼bProQuest  Dissertations  &  Theses▼c2024
■300    ▼a153  p
■500    ▼aSource:  Dissertations  Abstracts  International,  Volume:  86-04,  Section:  B.
■500    ▼aAdvisor:  Cullinan,  Michael.
■5021  ▼aThesis  (Ph.D.)--The  University  of  Texas  at  Austin,  2024.
■520    ▼aExisting  metal  Additive  Manufacturing  (AM)  tools  suffer  from  limitations  on  the  minimum  feature  sizes  of  their  producible  parts.  The  Microscale  Selective  Laser  Sintering  (μ-SLS)  system  directly  addresses  this  restriction  with  a  minimum  part  resolution  on  the  order  of  a  single  micrometer.  However,  the  production  of  parts  at  the  micrometer  scale  is  unreliable  due  to  uncontrolled  heat  transfer  in  the  nanoparticle  bed.  The  formation  of  Heat  Affected  Zones  (HAZ)  in  response  to  unwanted  heat  conduction  blurs  the  boundary  of  printed  parts,  limiting  the  minimum  achievable  feature  sizes.  A  multiscale  thermal  modeling  framework  is  developed  in  this  work  to  predict  and  correct  for  unwanted  heat  transfer  and  part  formation  during  sintering.  Particle  models  are  first  used  to  simulate  the  diffusion  and  material  property  evolution  experienced  by  copper  nanoparticles  during  sintering.  These  particle  models  produce  relationships  for  densification  and  thermal  conductivity  change  as  functions  of  sintering  time  and  temperature.  These  functional  relationships  are  incorporated  into  a  part-scale  Finite  Element  (FE)  thermal  model  capable  of  accurately  predicting  temperature  changes  and  part  formation  in  the  nanoparticle  bed  during  sintering.  A  machine  learning  (ML)  based  regression  model  is  then  trained  on  input-output  data  generated  by  the  part-scale  model  to  enable  rapid  and  accurate  temperature  and  part-shape  predictions  40x  faster  than  FE  models.  Predictions  from  this  modeling  framework  will  guide  a  model-based  control  process  used  to  optimize  system  inputs,  reduce  HAZ  formation,  and  improve  sintered  part  resolution.
■590    ▼aSchool  code:  0227.
■650  4▼aComputer  engineering
■650  4▼aIndustrial  engineering
■650  4▼aNanoscience
■653    ▼aAdditive  Manufacturing
■653    ▼aHeat  Affected  Zones
■653    ▼aFinite  Element
■653    ▼aMachine  learning
■653    ▼aHAZ  formation
■690    ▼a0565
■690    ▼a0464
■690    ▼a0800
■690    ▼a0546
■71020▼aThe  University  of  Texas  at  Austin▼bMechanical  Engineering.
■7730  ▼tDissertations  Abstracts  International▼g86-04B.
■790    ▼a0227
■791    ▼aPh.D.
■792    ▼a2024
■793    ▼aEnglish
■85640▼uhttp://www.riss.kr/pdu/ddodLink.do?id=T17164977▼nKERIS▼z이  자료의  원문은  한국교육학술정보원에서  제공합니다.

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