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Oxidation of Pack-Cementation Coated Mo-Si-B-X (X = Nb, Ti) Alloys
Oxidation of Pack-Cementation Coated Mo-Si-B-X (X = Nb, Ti) Alloys
Oxidation of Pack-Cementation Coated Mo-Si-B-X (X = Nb, Ti) Alloys

상세정보

자료유형  
 학위논문 서양
최종처리일시  
20260202105646
ISBN  
9798270234249
DDC  
620
저자명  
Wood, Liam F.
서명/저자  
Oxidation of Pack-Cementation Coated Mo-Si-B-X (X = Nb, Ti) Alloys
발행사항  
[Sl] : The University of Wisconsin - Madison, 2025
발행사항  
Ann Arbor : ProQuest Dissertations & Theses, 2025
형태사항  
168 p
주기사항  
Source: Dissertations Abstracts International, Volume: 87-06, Section: B.
주기사항  
Advisor: Perepezko, John H.
학위논문주기  
Thesis (Ph.D.)--The University of Wisconsin - Madison, 2025.
초록/해제  
요약Mo-Si-B alloys offer promising performance improvements over nickel-based superalloys for high-temperature (1300 °C) structural applications in aero engines but require further effort to address the challenges in environmental and oxidation resistance. Alloying Mo-Si-B with Nb or Ti provides unique benefits: including lowering density, improving phase stability, and benefiting oxidation properties. Pack cementation coatings have also been shown to produce excellent results on Mo-Si-B substrates but understanding of the coating performance on Mo-Si-B-Nb and Mo-Si-B-Ti substrates is limited. This dissertation investigates the oxidation performance limits of Si-B coatings on these substrates at high temperature and elucidates the microstructural characteristics of the coating layer interactions and oxidation mechanisms within the system.The addition of Nb destabilizes the A15 phase, enabling a eutectic reaction in a Mo-32.6Nb-19.5Si-4.7B alloy that yields the Moss + Mo5Si3 (T1) + Mo5SiB2 (T2) phases, and is thermally stable to 1925 °C. The oxidation behavior of the three-phase alloy was conducted by thermogravimetric analysis (TGA) at temperatures between 700 °C - 1300 °C and showed a 28 mg/cm2 mass loss after 50 hours at 1100 °C. The oxidation behavior was modeled using the individual phase reactions to provide a good account of the TGA results. To address the significant alloy oxidation, a Si-B pack cementation coating that develops a multilayer structure with an outer borosilicate layer was applied to the Mo-Nb-Si-B alloy. The coated as-cast alloy exhibited a mass gain of 1 mg/cm2 after 50 hours at 1100 °C. After oxygen exposure, Nb2O5 in the borosilicate scale resulted in the presence of cristobalite in the scale, suggesting poor cyclic oxidation due to high viscosity of the scale; however, cyclic oxidation testing of the coated heat-treated alloy showed a mass loss of only 1.74 mg/cm2 after 23 cycles at 1300 °C, demonstrating robust oxidation resistance.The work incorporating Ti into the Mo-Si-B system employed the use of additive manufacturing (AM) to produce samples and utilize a novel reaction synthesis technique. An isothermal examination of the oxidation behavior of Mo-Si-B-Ti alloys showed complete consumption of uncoated samples at high temperature exposure between 800 and 1300 °C. With the coating, isothermal oxidation at 800 °C and 1300 °C resulted in mass loss of less than 0.5 mg/cm2 after 20 hours. Cyclic oxidation testing of the coated alloy achieved 345 thermal cycles with a linear 4.15 mg/cm2 mass gain. Analysis of the coating based upon a model for the diffusion mechanism of Ti through the cracks into the glass was developed to predict the lifespan of the coated system.The oxidation resistance of the stoichiometric Mo5SiB2 (T2) alloy was analyzed with the substitution of Mo for Ti. The isothermal oxidation of three T2-based alloys with Ti substitution for Mo at 10, 20, and 30 at.% at the stoichiometric T2 composition was compared to a Mo5SiB2 alloy at 1100 °C, 1200 °C, and 1300 °C by TGA. Ti substitution of any amount reduces the mass loss compared to pure T2 as a result of reduced volatilization of MoO3, but the TGA results and oxide scale produced on the 10 and 20 at.% Ti substitution alloy indicated that the protective nature of the duplex (Si, Ti) oxide produced is reduced compared to the alloys with 0 and 30 at.% Ti substitution.Lastly, the results of an exploratory method of producing slurry-sintered Mo-Si-B coatings on TZM, V, and graphite are provided. The results show tremendous improvements compared to the literature for these coatings on V, showing minimal mass gain of 0.25% after isothermal oxidation at 1300 °C for 100 hours.The analysis and modeling of the oxidation performance developed in this research provide valuable guidance in advancing the application of Mo-Si-B-based alloys to endure a harsh oxidation environment.
일반주제명  
Engineering
일반주제명  
Materials science
일반주제명  
High temperature physics
키워드  
Coatings
키워드  
High temperature
키워드  
Kinetics
키워드  
Oxidation
키워드  
Refractory metals
기타저자  
The University of Wisconsin - Madison Materials Science and Engineering
기본자료저록  
Dissertations Abstracts International. 87-06B.
전자적 위치 및 접속  
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MARC

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■1001  ▼aWood,  Liam  F.
■24510▼aOxidation  of  Pack-Cementation  Coated  Mo-Si-B-X  (X  =  Nb,  Ti)  Alloys
■260    ▼a[Sl]▼bThe  University  of  Wisconsin  -  Madison▼c2025
■260  1▼aAnn  Arbor▼bProQuest  Dissertations  &  Theses▼c2025
■300    ▼a168  p
■500    ▼aSource:  Dissertations  Abstracts  International,  Volume:  87-06,  Section:  B.
■500    ▼aAdvisor:  Perepezko,  John  H.
■5021  ▼aThesis  (Ph.D.)--The  University  of  Wisconsin  -  Madison,  2025.
■520    ▼aMo-Si-B  alloys  offer  promising  performance  improvements  over  nickel-based  superalloys  for  high-temperature  (1300  °C)  structural  applications  in  aero  engines  but  require  further  effort  to  address  the  challenges  in  environmental  and  oxidation  resistance.  Alloying  Mo-Si-B  with  Nb  or  Ti  provides  unique  benefits:  including  lowering  density,  improving  phase  stability,  and  benefiting  oxidation  properties.  Pack  cementation  coatings  have  also  been  shown  to  produce  excellent  results  on  Mo-Si-B  substrates  but  understanding  of  the  coating  performance  on  Mo-Si-B-Nb  and  Mo-Si-B-Ti  substrates  is  limited.  This  dissertation  investigates  the  oxidation  performance  limits  of  Si-B  coatings  on  these  substrates  at  high  temperature  and  elucidates  the  microstructural  characteristics  of  the  coating  layer  interactions  and  oxidation  mechanisms  within  the  system.The  addition  of  Nb  destabilizes  the  A15  phase,  enabling  a  eutectic  reaction  in  a  Mo-32.6Nb-19.5Si-4.7B  alloy  that  yields  the  Moss  +  Mo5Si3  (T1)  +  Mo5SiB2  (T2)  phases,  and  is  thermally  stable  to  1925  °C.  The  oxidation  behavior  of  the  three-phase  alloy  was  conducted  by  thermogravimetric  analysis  (TGA)  at  temperatures  between  700  °C  -  1300  °C  and  showed  a  28  mg/cm2  mass  loss  after  50  hours  at  1100  °C.  The  oxidation  behavior  was  modeled  using  the  individual  phase  reactions  to  provide  a  good  account  of  the  TGA  results.  To  address  the  significant  alloy  oxidation,  a  Si-B  pack  cementation  coating  that  develops  a  multilayer  structure  with  an  outer  borosilicate  layer  was  applied  to  the  Mo-Nb-Si-B  alloy.  The  coated  as-cast  alloy  exhibited  a  mass  gain  of  1  mg/cm2  after  50  hours  at  1100  °C.  After  oxygen  exposure,  Nb2O5  in  the  borosilicate  scale  resulted  in  the  presence  of  cristobalite  in  the  scale,  suggesting  poor  cyclic  oxidation  due  to  high  viscosity  of  the  scale;  however,  cyclic  oxidation  testing  of  the  coated  heat-treated  alloy  showed  a  mass  loss  of  only  1.74  mg/cm2  after  23  cycles  at  1300  °C,  demonstrating  robust  oxidation  resistance.The  work  incorporating  Ti  into  the  Mo-Si-B  system  employed  the  use  of  additive  manufacturing  (AM)  to  produce  samples  and  utilize  a  novel  reaction  synthesis  technique.  An  isothermal  examination  of  the  oxidation  behavior  of  Mo-Si-B-Ti  alloys  showed  complete  consumption  of  uncoated  samples  at  high  temperature  exposure  between  800  and  1300  °C.  With  the  coating,  isothermal  oxidation  at  800  °C  and  1300  °C  resulted  in  mass  loss  of  less  than  0.5  mg/cm2  after  20  hours.  Cyclic  oxidation  testing  of  the  coated  alloy  achieved  345  thermal  cycles  with  a  linear  4.15  mg/cm2  mass  gain.  Analysis  of  the  coating  based  upon  a  model  for  the  diffusion  mechanism  of  Ti  through  the  cracks  into  the  glass  was  developed  to  predict  the  lifespan  of  the  coated  system.The  oxidation  resistance  of  the  stoichiometric  Mo5SiB2  (T2)  alloy  was  analyzed  with  the  substitution  of  Mo  for  Ti.  The  isothermal  oxidation  of  three  T2-based  alloys  with  Ti  substitution  for  Mo  at  10,  20,  and  30  at.%  at  the  stoichiometric  T2  composition  was  compared  to  a  Mo5SiB2  alloy  at  1100  °C,  1200  °C,  and  1300  °C  by  TGA.  Ti  substitution  of  any  amount  reduces  the  mass  loss  compared  to  pure  T2  as  a  result  of  reduced  volatilization  of  MoO3,  but  the  TGA  results  and  oxide  scale  produced  on  the  10  and  20  at.%  Ti  substitution  alloy  indicated  that  the  protective  nature  of  the  duplex  (Si,  Ti)  oxide  produced  is  reduced  compared  to  the  alloys  with  0  and  30  at.%  Ti  substitution.Lastly,  the  results  of  an  exploratory  method  of  producing  slurry-sintered  Mo-Si-B  coatings  on  TZM,  V,  and  graphite  are  provided.  The  results  show  tremendous  improvements  compared  to  the  literature  for  these  coatings  on  V,  showing  minimal  mass  gain  of  0.25%  after  isothermal  oxidation  at  1300  °C  for  100  hours.The  analysis  and  modeling  of  the  oxidation  performance  developed  in  this  research  provide  valuable  guidance  in  advancing  the  application  of  Mo-Si-B-based  alloys  to  endure  a  harsh  oxidation  environment.
■590    ▼aSchool  code:  0262.
■650  4▼aEngineering
■650  4▼aMaterials  science
■650  4▼aHigh  temperature  physics
■653    ▼aCoatings
■653    ▼aHigh  temperature
■653    ▼aKinetics
■653    ▼aOxidation
■653    ▼aRefractory  metals
■690    ▼a0794
■690    ▼a0537
■690    ▼a0597
■71020▼aThe  University  of  Wisconsin  -  Madison▼bMaterials  Science  and  Engineering.
■7730  ▼tDissertations  Abstracts  International▼g87-06B.
■790    ▼a0262
■791    ▼aPh.D.
■792    ▼a2025
■793    ▼aEnglish
■85640▼uhttp://www.riss.kr/pdu/ddodLink.do?id=T17360979▼nKERIS▼z이  자료의  원문은  한국교육학술정보원에서  제공합니다.

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