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Corrosion Mechanisms and Mechanical Behavior of Additively Manufactured 7050-Based High Strength Aluminum Alloy
Corrosion Mechanisms and Mechanical Behavior of Additively Manufactured 7050-Based High Strength Aluminum Alloy
상세정보
- 자료유형
- 학위논문 서양
- 최종처리일시
- 20260209102911
- ISBN
- 9798263395698
- DDC
- 000
- 서명/저자
- Corrosion Mechanisms and Mechanical Behavior of Additively Manufactured 7050-Based High Strength Aluminum Alloy
- 발행사항
- [Sl] : Georgia Institute of Technology, 2023
- 발행사항
- Ann Arbor : ProQuest Dissertations & Theses, 2023
- 형태사항
- 193 p
- 주기사항
- Source: Dissertations Abstracts International, Volume: 87-05, Section: B.
- 주기사항
- Advisor: Singh, Preet M.
- 학위논문주기
- Thesis (Ph.D.)--Georgia Institute of Technology, 2023.
- 초록/해제
- 요약Metal additive manufacturing (AM), particularly Laser Powder Bed Fusion (L-PBF) process enables creation of complex parts with high design freedom, reduced material wastage, and improved performance; challenges that are difficult to overcome using traditional manufacturing processes. High strength aluminum alloys such as AA 7000 series offer superior strength to weight ratio, excellent corrosion resistance, and fatigue properties, making them attractive for applications within the aerospace, defense, and automotive sectors. Nonetheless, the adoption of high-strength aluminum alloys in the realm of additive manufacturing has faced notable constraints. This is attributed to the solidification and hot tearing defects formed during the AM process stemming from their columnar microstructure. Recent advancements in the inoculation process by addition of nanoparticles/in-situ reactive constituents have demonstrated their ability to promote equiaxed grain growth in high-strength aluminum alloys, effectively mitigating the defects and enhancing their printability. The rapid solidification rates of L-PBF process along with the presence of inoculating particles and alloy constituents leads to complex microstructures, much different from the traditional wrought alloys. Consequently, there is lack of an in-depth understanding regarding the material behavior of high-strength aluminum alloys fabricated via AM process with the incorporation of inoculants. Moreover, the post-processing treatments required to attain the desired microstructure for improved corrosion resistance and mechanical properties require optimization.The objective of this research work is two-fold. First, to understand the postprocessing effects of an inoculated L-PBF 7050-based high strength aluminum alloy on the microstructure and its evolution. Second, to understand the microstructural effects on three important properties from an application point of view - corrosion, stress corrosion cracking (SCC) resistance, and mechanical behavior of the alloy. The as printed material is subjected to stress relieving, hot isostatic pressing, and a combination of solutionizing and aging heat treatments. Multi-scale microstructural characterization using SEM, EBSD, and TEM/STEM is utilized to understand the grain size distribution, identify the constituent particles, including their sizes and distribution. Corrosion and SCC behavior of the AM 7050-based alloy subjected to post-processing is investigated using scanning vibrating electrode technique, cyclic polarization, electrochemical impedance spectroscopy, and slow strain rate tests. Mechanical behavior is studied using uniaxial tensile tests and hardness measurements. The results are compared to a commercial grade wrought AA 7050 alloy to understand the key differences. The results show that the size, nature, and distribution of the constituent particles is unique for the AM 7050-based alloy, and it highly depends on the post-processing route. The inoculant addition results in formation of composite like microstructure with ceramic and intermetallic particles distributed throughout a microscopic to nanoscopic scale. Overall, the AM 7050-based alloy showed enhanced corrosion resistance and mechanical properties that were comparable to those of an equivalent 7050 wrought alloy. This research work provides insights for post-processing optimization and demonstrates the potential of inoculation based AM 7050-based high strength alloys as promising candidate for future aerospace applications.
- 일반주제명
- Electrodes
- 일반주제명
- Solidification
- 일반주제명
- Grain boundaries
- 일반주제명
- Grain size
- 일반주제명
- Frequency distribution
- 일반주제명
- Microstructure
- 일반주제명
- Corrosion tests
- 일반주제명
- Chloride
- 일반주제명
- Solid solutions
- 일반주제명
- Grain growth
- 일반주제명
- Corrosion resistance
- 일반주제명
- Metal fatigue
- 일반주제명
- Ductility
- 일반주제명
- Aluminum alloys
- 일반주제명
- Fractures
- 일반주제명
- Particle size
- 일반주제명
- Corrosion potential
- 일반주제명
- Alloys
- 일반주제명
- Industrial engineering
- 일반주제명
- Materials science
- 기본자료저록
- Dissertations Abstracts International. 87-05B.
- 전자적 위치 및 접속
- 로그인 후 원문을 볼 수 있습니다.
MARC
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■020 ▼a9798263395698
■035 ▼a(MiAaPQ)AAI32315876
■035 ▼a(MiAaPQ)GeorgiaTech76847
■040 ▼aMiAaPQ▼cMiAaPQ
■0820 ▼a000
■1001 ▼aRajendran, Rupesh.
■24510▼aCorrosion Mechanisms and Mechanical Behavior of Additively Manufactured 7050-Based High Strength Aluminum Alloy
■260 ▼a[Sl]▼bGeorgia Institute of Technology▼c2023
■260 1▼aAnn Arbor▼bProQuest Dissertations & Theses▼c2023
■300 ▼a193 p
■500 ▼aSource: Dissertations Abstracts International, Volume: 87-05, Section: B.
■500 ▼aAdvisor: Singh, Preet M.
■5021 ▼aThesis (Ph.D.)--Georgia Institute of Technology, 2023.
■520 ▼aMetal additive manufacturing (AM), particularly Laser Powder Bed Fusion (L-PBF) process enables creation of complex parts with high design freedom, reduced material wastage, and improved performance; challenges that are difficult to overcome using traditional manufacturing processes. High strength aluminum alloys such as AA 7000 series offer superior strength to weight ratio, excellent corrosion resistance, and fatigue properties, making them attractive for applications within the aerospace, defense, and automotive sectors. Nonetheless, the adoption of high-strength aluminum alloys in the realm of additive manufacturing has faced notable constraints. This is attributed to the solidification and hot tearing defects formed during the AM process stemming from their columnar microstructure. Recent advancements in the inoculation process by addition of nanoparticles/in-situ reactive constituents have demonstrated their ability to promote equiaxed grain growth in high-strength aluminum alloys, effectively mitigating the defects and enhancing their printability. The rapid solidification rates of L-PBF process along with the presence of inoculating particles and alloy constituents leads to complex microstructures, much different from the traditional wrought alloys. Consequently, there is lack of an in-depth understanding regarding the material behavior of high-strength aluminum alloys fabricated via AM process with the incorporation of inoculants. Moreover, the post-processing treatments required to attain the desired microstructure for improved corrosion resistance and mechanical properties require optimization.The objective of this research work is two-fold. First, to understand the postprocessing effects of an inoculated L-PBF 7050-based high strength aluminum alloy on the microstructure and its evolution. Second, to understand the microstructural effects on three important properties from an application point of view - corrosion, stress corrosion cracking (SCC) resistance, and mechanical behavior of the alloy. The as printed material is subjected to stress relieving, hot isostatic pressing, and a combination of solutionizing and aging heat treatments. Multi-scale microstructural characterization using SEM, EBSD, and TEM/STEM is utilized to understand the grain size distribution, identify the constituent particles, including their sizes and distribution. Corrosion and SCC behavior of the AM 7050-based alloy subjected to post-processing is investigated using scanning vibrating electrode technique, cyclic polarization, electrochemical impedance spectroscopy, and slow strain rate tests. Mechanical behavior is studied using uniaxial tensile tests and hardness measurements. The results are compared to a commercial grade wrought AA 7050 alloy to understand the key differences. The results show that the size, nature, and distribution of the constituent particles is unique for the AM 7050-based alloy, and it highly depends on the post-processing route. The inoculant addition results in formation of composite like microstructure with ceramic and intermetallic particles distributed throughout a microscopic to nanoscopic scale. Overall, the AM 7050-based alloy showed enhanced corrosion resistance and mechanical properties that were comparable to those of an equivalent 7050 wrought alloy. This research work provides insights for post-processing optimization and demonstrates the potential of inoculation based AM 7050-based high strength alloys as promising candidate for future aerospace applications.
■590 ▼aSchool code: 0078.
■650 4▼aElectrodes
■650 4▼aSolidification
■650 4▼aGrain boundaries
■650 4▼aGrain size
■650 4▼aFrequency distribution
■650 4▼aMicrostructure
■650 4▼aCorrosion tests
■650 4▼aStress corrosion cracking
■650 4▼aChloride
■650 4▼aSolid solutions
■650 4▼aGrain growth
■650 4▼aCorrosion resistance
■650 4▼aMetal fatigue
■650 4▼aDuctility
■650 4▼aAluminum alloys
■650 4▼aFractures
■650 4▼aParticle size
■650 4▼aCorrosion potential
■650 4▼aAlloys
■650 4▼aIndustrial engineering
■650 4▼aMaterials science
■690 ▼a0546
■690 ▼a0794
■71020▼aGeorgia Institute of Technology.
■7730 ▼tDissertations Abstracts International▼g87-05B.
■790 ▼a0078
■791 ▼aPh.D.
■792 ▼a2023
■793 ▼aEnglish
■85640▼uhttp://www.riss.kr/pdu/ddodLink.do?id=T17366001▼nKERIS▼z이 자료의 원문은 한국교육학술정보원에서 제공합니다.


